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熱噴涂設備-噴鋅機-噴鋁機

 

噴漆主設備系列產品

熱粉末噴涂(tu)設配(噴鋅(xin)機(ji),噴鋁機(ji),噴鋅(xin)鋁鎂合(he)金機(ji))編

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱(re)靜(jing)(jing)(jing)電粉末靜(jing)(jing)(jing)電噴砂系(xi)列作品的(de)時候:以(yi)某件電熱(re)鍋爐將靜(jing)(jing)(jing)電粉末靜(jing)(jing)(jing)電噴砂建筑(zhu)(zhu)裝修(xiu)材(cai)料(橡(xiang)膠線或粉材(cai))升溫,放熱(re)的(de)建筑(zhu)(zhu)裝修(xiu)材(cai)料行(xing)成(cheng)熔(rong)融或半(ban)熔(rong)融睡眠狀態的(de)水分子,某些(xie)水分子以(yi)縮小氣體為干勁以(yi)一(yi)些(xie) 的(de)車(che)速(su)沖刺(ci)并基性巖在(zai)基軀干體上(shang),行(xing)成(cheng)包括(kuo)一(yi)些(xie) 特征參數(shu)的(de)靜(jing)(jing)(jing)電粉末靜(jing)(jing)(jing)電噴砂層。

·以出具電(dian)加(jia)熱鍋爐的(de)(de)不同于,可分為丙烷燃燒法和電(dian)加(jia)熱法。兩者(zhe)包含丙烷燃燒烈火噴塑、爆破噴塑及(ji)髙速(su)烈火噴塑(HVOF);另外一(yi)個包涵電(dian)孤(gu)粉(fen)(fen)(fen)(fen)末(mo)粉(fen)(fen)(fen)(fen)末(mo)噴砂(sha)(sha)及(ji)等(deng)(deng)鋁(lv)正陰(yin)陽離(li)子粉(fen)(fen)(fen)(fen)末(mo)粉(fen)(fen)(fen)(fen)末(mo)噴砂(sha)(sha)(又(you)分臥式儲罐等(deng)(deng)鋁(lv)正陰(yin)陽離(li)子粉(fen)(fen)(fen)(fen)末(mo)粉(fen)(fen)(fen)(fen)末(mo)噴砂(sha)(sha)與水穩(wen)等(deng)(deng)鋁(lv)正陰(yin)陽離(li)子粉(fen)(fen)(fen)(fen)末(mo)粉(fen)(fen)(fen)(fen)末(mo)噴砂(sha)(sha))。粉(fen)(fen)(fen)(fen)末(mo)粉(fen)(fen)(fen)(fen)末(mo)噴砂(sha)(sha)工藝(yi)技(ji)術對表層導致根本反應的(de)(de)是粉(fen)(fen)(fen)(fen)末(mo)粉(fen)(fen)(fen)(fen)末(mo)噴砂(sha)(sha)溫度(du)(從嚴(yan)的(de)(de)說,是溶(rong)滴(di)沖洗試驗基(ji)體面(mian)(mian)時的(de)(de)溫度(du))和溶(rong)滴(di)沖洗試驗界面(mian)(mian)的(de)(de)訪問速(su)度(du)。

·斯特爾(er)熱噴(pen)砂系統軟件關鍵用(yong)來(lai)通信鐵塔、燈桿(gan)、橋面(mian)、水閘(zha)們(men)、海(hai)船等(deng)結構設計件大范(fan)圍長久防腐材料及印(yin)染烘缸、紙箱印(yin)刷(shua)輥(gun)、曲軸等(deng)零部件的(de)表(biao)明損傷的(de)噴(pen)砂修(xiu)復能(neng)力(li),還(huan)適宜來(lai)電容器(qi)、電瓷行業領域的(de)電級噴(pen)砂等(deng)。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

鋁層系統 Coating function

標準美國的F.N.LONGO對熱噴涂料耐(nai)磨鍍層的各(ge)類(lei)形式,耐(nai)磨鍍層按特點(dian)可分類(lei):

1、耐磨(mo)(mo)橡膠損鋁層。也包括(kuo)抗(kang)粘(zhan)有磨(mo)(mo)花問(wen)題、接觸面損耗磨(mo)(mo)花問(wen)題鋁層和(he)耐沖濁鋁層。當中部分(fen)問(wen)題還在抗(kang)溫(wen)度(du)(<538C)磨(mo)(mo)壞和(he)抗(kang)高溫(wen)環境(538~843C)摩擦(ca)涂膜之分(fen)。

2、耐(nai)中高(gao)溫抗(kang)腐(fu)燭耐(nai)磨鍍(du)層。這耐(nai)磨鍍(du)層涉及中高(gao)溫的(de)過(guo)程(表中有(you)腐(fu)燭團隊氛圍(wei)、腐(fu)燭性有(you)毒氣(qi)體、超出843℃的(de)沖蝕(shi)及熱障)和(he)熔(rong)(rong)融(rong)(rong)(rong)金屬(shu)件(jian)全過(guo)程(但其中有(you)熔(rong)(rong)融(rong)(rong)(rong)鋅(xin)、熔(rong)(rong)融(rong)(rong)(rong)鋁、熔(rong)(rong)融(rong)(rong)(rong)鐵和(he)鋼(gang)、熔(rong)(rong)融(rong)(rong)(rong)銅)所軟件(jian)應用的(de)金屬(shu)涂層。

3、抗包(bao)氣和(he)浸(jin)漬(zi)氧化(hua)鋁層。包(bao)氣氧化(hua)包(bao)涵(han)工業生產(chan)環境(jing)、鹽性(xing)環境(jing)、田野環境(jing)等(deng)帶(dai)來(lai)的(de)氧化(hua);浸(jin)漬(zi)氧化(hua)包(bao)涵(han)飲水(shui)水(shui)談(tan)水(shui)、非(fei)飲水(shui)水(shui)談(tan)水(shui)、熱談(tan)水(shui)、淡鹽水(shui)、生物(wu)和(he)食品類制作加工等(deng)帶(dai)來(lai)的(de)氧化(hua)。

4、電(dian)導和熱敏電(dian)阻(zu)功率耐(nai)磨涂膜(mo)。這耐(nai)磨涂膜(mo)用(yong)作電(dian)導、熱敏電(dian)阻(zu)功率和屏(ping)避。

5、還(huan)原的尺寸表層。這種表層適用(yong)于鐵基(ji)(可(ke)車削(xue)加工(gong)與可(ke)切削(xue)的冷軋鋼(gang)和(he)(he)耐(nai)蝕鋼(gang))和(he)(he)有(you)色(se)合(he)(he)金材料合(he)(he)金材料(鎳、鈷、銅、鋁、鈦及用(yong)戶的合(he)(he)金材料)工(gong)藝(yi)品(pin)。

6、自(zi)動化機(ji)械零(ling)部(bu)件時候(hou)的控制耐(nai)(nai)磨(mo)(mo)耐(nai)(nai)磨(mo)(mo)涂(tu)層。此種耐(nai)(nai)磨(mo)(mo)耐(nai)(nai)磨(mo)(mo)涂(tu)層可磨(mo)(mo)。

7、耐(nai)物(wu)理(li)被(bei)腐(fu)化(hua)納米涂層。物(wu)理(li)被(bei)腐(fu)化(hua)具有各個各樣的(de)酸、堿、鹽(yan),各個各樣的(de)硅酸物(wu)和各個各樣的(de)充分(fen)物(wu)理(li)導電(dian)介質的(de)被(bei)腐(fu)化(hua)。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

涂裝專用設備題材

商品結構特征 Product features

極(ji)(ji)速(su)的脈(mo)沖焊(han)接粉(fen)末(mo)(mo)(mo)粉(fen)末(mo)(mo)(mo)噴涂(tu)機就是我單位生產開發的一(yi)項(xiang)產品的。它是以(yi)電誕生脈(mo)沖焊(han)接為熱媒(mei),將五金(jin)材料絲熔化,以(yi)收縮(suo)自(zi)然空氣實現霧化吸(xi)入及水冷卻(que),將需粉(fen)末(mo)(mo)(mo)粉(fen)末(mo)(mo)(mo)噴涂(tu)用五金(jin)材料絲吹成微(wei)細顆(ke)粒肥料,極(ji)(ji)速(su)的噴向通過預(yu)正確處(chu)理工件(jian)的漆層(ceng),才能(neng)得到(dao)非常理想納米涂(tu)層(ceng)。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

適用于(yu)範(fan)圍 Applicable scope

1. 塔桿、橋(qiao)梁施工、水(shui)(shui)泄(xie)水(shui)(shui)閘、港(gang)口碼頭等鋼結構建(jian)筑特征(zheng)噴鋅(xin)噴鋁防水(shui)(shui)。

2. 造紙助劑(ji)烘缸(gang)、uv打印(yin)機彩印(yin)輥、曲(qu)軸等鑄(zhu)件外壁劃痕的噴漆復原。

3. 濾波電(dian)容(rong)、電(dian)瓷職業的電(dian)極片噴漆等。

4. 煤氣鍋爐(lu)四管(guan)、制粉平臺(tai)(軸流(liu)風機(ji)水(shui)輪及蝸殼(ke))、滾(gun)筒(tong)設(she)備、烘缸(gang)、軸類、磨具等防磨抗腐蝕粉末(mo)噴涂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

系統參數Model

STR-400

STR-400A

STR-250-D

輸人工作(zuo)電壓Input voltage

3相AC380V、50Hz

固(gu)定傳輸輸出(chu)Rated output power

18kw

13kw

7kw

特殊感應電(dian)流Rated current

400A

300A

250A

輸入(ru)電流(liu)值(zhi)Output voltage

21~45V

18~42V

14~36V

 

環境下率Load rate

60%

電壓(ya)值(zhi)緩解級數Voltage regulation series

粗、細調各3檔、共9檔

外光的尺寸Envelop dimensions

600×460×850

自重Weight

215kg

195kg

140kg

接地等級分Insulation class

E

 

基本方(fang)法(fa)主要(yao)參數 Main technical parameters

粉末噴涂板材

Spray materials

數據線直徑怎么算

Wire diameter(mm)

較常用工作的電流大小

Common working current(A)

負載直流電壓

load voltage(V)

應用氧氣帽規格

Choose air hat caliber(mm)

粉末噴涂能力

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

鐵(tie)絲Copper wire

2.0

150-200

35-40

7-8

18

高碳鋼板絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹(xiu)不銹(xiu)鋼(gang)材質的(de)鋼(gang)絲Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅(xin)鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫硬質合金絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套機(ji) 由高速公路弧(hu)光噴(pen)槍、弧(hu)光粉末噴(pen)涂開關電源(yuan)根據。另需配(pei)備機(ji) :新鮮空壓力縮機(ji)、新鮮氣(qi)機(ji)油濾清器、放絲盤(pan)架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

室內空氣負擔

Air pressure

發送電源適配器

Input power

輸出精度工作功率

Output power

轉換輕載電壓降

Load voltage output

電原稱重

Power weight

懂得調整額定電壓

Adjusting voltage

>0.5Mpa

380V(三(san)相電)50HZ

16KW

18-44V

178kg

0-24V

 

用一(yi)梯式(shi)自動控制氣、電旋鈕,實操更(geng)便(bian)捷,可完成長遠距(ju)離登高選擇題。

顆粒起飛快慢達420m/s上文。

徑(jing)向氣體速率達(da)600m/s。

納米涂層巖(yan)漿巖(yan)率不(bu)超(chao)75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍重量體積

Gun weight

大氣壓力值

Air pressure

氧氣需要量量

Air consumption

送絲電磁力

Send silk gravity

變速標準

Speed range

放入電流

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無級變速調節

≤24V(交流電)

 

噴涂工藝設備款型

1、電弧放(fang)電涂裝機重要用以鋼構設計的大(da)戶(hu)型防污及受到磨損或(huo)激光加工疏漏的機械零部件表面上修補和準備電感導(dao)電耐(nai)磨涂層等。

2、重(zhong)點噴(pen)塑(su)裝修(xiu)材料(liao):鋅(xin)、鋁等(deng)。

3、隨著多種工(gong)程環(huan)境具(ju)體條件的分娩需求(qiu),該電弧焊接噴(pen)槍可固(gu)定住(zhu)在數(shu)控上對標準的大鏜孔做出(chu)涂裝。

4、選(xuan)用拉式脈(mo)沖(chong)放電(dian)噴(pen)槍(qiang),推式脈(mo)沖(chong)放電(dian)噴(pen)槍(qiang)也會讓用。

5、該電原將噴槍工(gong)程保持、送絲調節、有(you)害氣(qi)體線路集一襲是理想的的焊(han)弧噴噴涂(tu)工(gong)藝(yi)專(zhuan)用設備。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電孤粉末噴涂:
焊弧放電線纜噴砂是一個項結合現實情況了補焊施工工藝的不便性和輕便性的熱噴砂枝術,這個優質的外層補救枝術現實情況上可在其中場所不便地安全使用。并且,焊弧放電噴砂整體的喂料程度使之可良好地適用于大使用面積外層補救商務活動,這類新型建筑工程施工的鋼機構和新型輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
電孤橡膠線熱靜電靜電噴砂將橡膠線徹底解決受熱、做霧化,并將液滴噴射到類件漆層。該工藝設計采用電孤高溫,而而不是采用氧-主要燃料藍色火焰夜化石油氣塑料。在一款雙線中等價格,BGP設計里,電孤激勵兩大填裝了需靜電靜電噴砂雜質的橡膠線反相極頭,橡膠線的交差點間接確定在壓縮的室內空氣噴射頭遠處,當電孤有的發熱量受熱橡膠線,噴射頭將熔融液滴噴進類件漆層。機械廠喂料器將四種橡膠線不斷進入提高電孤靜電靜電噴砂和夜化石油氣用料的提供。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是種種部件耐火板、防污的機。為避免部件外表的脫色,常有通常都利用漆料愛護,其防污壽命通常在3-5年,對此要習慣性性展開返修、維修維修保養,所耗很大勞務財力。現利用部件外表噴砂后噴鋅、再做漆加工制作工藝 用以愛護,防污壽命大約30年以下不要維修維修保養。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。